Have you got any handy hints for other CCM owners, such as
riding - road/track/trail, improvements to your bike, tips on
touring (if you dare), and any other general biking tips.
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Backing
it In
Having problems fitting you K&N filter into the air box of
your 604?
Top tips for your CCM
R30
Top Tips for
taking your CCM off-road
Scottoiler
If you do decide
to go off road
Did you know that
Backing it In
I hope this
doesn't come across as spam but there seems to be quite a
lot of confusion here regarding backin' it in, how to do it
and why so here's a bit of an explanation about what we
teach at the Supermoto School:
To really understand the reasons and benefits of backing the
bike in we've got to look at the history of SM which of
course includes what we're looking to achieve from the
corner.
As I'm sure you're all aware, and after the US roots, SM
grew from the use of short and tight circuits - e.g. tops
speeds usually less than 70mph and a lot of tight hairpin
like corners - and the use Kart track type circuits.
This is essentially where the backing it in technique grew
from - backing it in is used to get the bike pointing in the
direction you want to exit the corner allowing you to get on
the gas harder and earlier. So on some corners, especially
wide open ones backing it is slower than keeping the whole
thing in line, but on these specific SM type corners, it is
the fastest way round.
So what about the technique?
Backing it in involves the balance of rider, brakes, clutch,
gearbox etc. but in essence is actually quite a simple
technique to learn when broken down into its component
parts. So, in brief, here is an outline of the technique:
1. Set yourself up on the bike for the corner - get your
body right up front almost sitting on the tank filler cap.
Position yourself sitting ever so slightly to the inside
(e.g. half a a bum cheek off the seat to the inside).
2. Begin braking - using the front brake as normal (i.e.
this is where almost all braking force is) and lightly brake
with the rear. You do NOT use the rear brake to initiate the
slide - if you do you prolly won't be around for very long
to tell the tale, especially if you lock the rear wheel -
the rear brake has a completely different use which we'll
get to soon.
Now you should have most of the weight of the bike on the
front and a light bit of braking to the rear.
3. Pull in clutch and select the gear you need to be in at
the apex of the corner - or where you are going to get on
the gas again.
This doesn't necessarily mean 1,2, or 3 gears just as many
as is necessary. At the Supermoto School we use 2 gears as
this tends to be easiest and best way for students to learn
(3rd to 1st). In addition, speed has nothing to do with it,
you can back it in from 2nd to 1st or 6th to 1st, it just
depends on the circumstances.
4. Lean bike slightly into the corner, and DUMP the clutch,
yes, dump it. The rear should now break away reasonably
gently and with control. Here, you also maintain some
pressure and use of the rear brake, all the way to the apex.
The rear brake is actually used to maintain the slower
rotation speed of the rear wheel in relation to the tarmac
once the clutch is dumped. If you just dump the clutch the
rear will break away and initiate a slide but before you
reach the apex, tyre/tarmac friction will have dragged the
wheel (and engine speed) back up again to roll with the
tarmac - so the slide stops way before you want it to. The
rear brake is used to balance this so you can maintain the
slide deeper into the corner to the apex. It also gives you
more control over the overall slide.
The rear wheel should maintain rotation all the way and if
it is locking up, you are using too much rear brake and you
will lose stability of the bike.
The clip shown on TV wasn't a representation of how to back
it in but was a skid with bike coming to a stop in front of
the camera.
There are obviously a number of other things like when you
put your leg out, where to and getting exactly where you
want to be in the corner while sliding and visual stuff but
I hope this clarifies a few things.
Having problems fitting you K&N
filter into the air box of your 604?
Simply place your new K&N
in front of a fan heater for 10 mins before your
installation, after this it will be nice and soft, very easy
to get a good fit.
Also loosen the jubilee
clip on the other side of the carb where it joins the inlet,
so once the K&N is attached you can wiggle the carb & K&N
around to ensure a snug fit & everything's lining up
correctly.
DarkStar*
Top tips for your
CCM R30:
Make sure base of rear shock is torqued upto 120 as per CCM.
Run Bridgestone BT92's or 90's, they still stick like shit to a
blanket, and you get more than a thousand miles compared to a
Pirelli tyre. I did a track day and they only let go once. They
have never let go on the road in all weathers, ridden hard.
See attachment ref suspension set-up, I did mine to these
settings, and it is now fantastic.
Open race can a must, but up jet the main and pilot jets to
:::: MAIN : x2@135 and PILOT: x2@25 fit a K&N Filter from
Haines
www.hainesmc.co.uk/ and also cut off
the flutes under the airbox lid for more air x 6.
If you have the money to upgrade, change the front and rear
discs to WAVY BRAKING discs from Talon UK or
www.supermotoworld.com/ (Darren)
and put in sintered pads i.e., EBC HH, unbelievable stopping
power.
Ian at
www.hainesmc.co.uk is a good bloke
and good for info and parts.
Oil, I use Halfords Semi-synthetic, 2x changes a year. Seeing
you work for Castrol, I suppose you will use theirs for free.
Fully-synthetic is too much for the clutch, it will slip al the
time.
I think that covers most things, any further questions please
call me.
Tel 01706 878985 or 07766 012102
all the best.
Lee
Top Tips for taking
your CCM off-road:
OK here
goes:
I was asked to write up an advice post for anyone wishing to go
off road with his or her CCM.
After some thought (a rare occasion for me as I usually jump in
with both feet first) I've found it difficult to create a
capture all post that would help everyone, why, well it's
because "off road" means different things to different people.
When I saw my 644 DS in the shop it was in supermoto trim, but
what I was looking for was a "Dual Sport" bike, I wanted
something that I could ride for 60 miles on the tarmac then take
it straight off the edge and onto the dirt, I didn't want to be
an enduro God (not that I ever could be) nor did I want to ride
fast off road, all I wanted was to trundle around, take in the
great scenery we have here, get some pictures and have a cup of
tea from a flask
Please bear in mind whilst reading this that I am far from an
experienced off-roader, I started riding off road for the first
time in Feb/Mar 2005, I did however start out on the 644 and am
still riding it off road, I have spent a lot of time getting a
feel for the bike, tweaking it changing things etc until it was
right for me, this however may not be perfect for you but it
should be a good guide, after all, how many others have even
tried fettling a 644 for serious off road terrain as opposed to
green lanes (not knocking flat landers, but the rocky climbs
here can be very hard stuff to negotiate on what is considered
to be a very heavy bike)
The reality
Riding off road here in the mountains is something that is only
safely done in company, going out on your own into the these
hills is a guaranteed recipe for being found rotting under your
own bike, the areas can be very remote and the weather can
change rapidly plus falls are a certainty, so you need riding
buddies and there's the kicker, it seems as though I'm the only
person on the planet that doesn't want to be an enduro God,
after having found loads of riding buddies, they all want to
constantly ride at pace, rarely stopping to smell the roses (or
heather in our case).
Do what YOU want to do
To realise your ambitions to go off road is very rewarding,
whilst trying to ride the way your mates do is frustrating and
potentially hazardous.
If you want to ride fast off road on tough terrain then the CCM
can do that, but it's FAR from the beginners ideal bike, in my
opinion you would be better off getting a much lighter bike and
maybe slowly moving back to the CCM as time goes on
For me it was my "learner bike" (for off road that is), all the
hardened off road enthusiasts I met would look on in horror and
say "isn't that a bit of a handful" or "that's far too heavy"
but I wouldn't budge nor cave in to their suggestions that I get
a smaller engine/lighter bike as I had a clear vision of what I
want to do, once you get through to them that you want to ride
both tarmac and trail and that the CCM is truly the only bike
that will do both well they may begin to understand, from their
perspective they are right in that a lighter, more focused bike
is far superior off road and a heavier more powerful bike is far
superior on road, but ask them what bike they would suggest that
can do both reasonably well and they'll look blank, I have asked
this question of many so called experts, even the editors of TBM
magazine, none have an answer, the CCM 644 is the absolute best
50/50 dual sport machine, it's reasonably comfortable seat, the
well balanced engine, the standard equipment, low maintenance
and good size fuel tank all make it good whereas other more
dedicated off roaders have a very low fuel range, extremely hard
seats, far too much vibration for any distance rides and high
maintenance.
Don't be fooled
It's easy to fool yourself with delusional thinking and we all
do it..
I once dreamed of touring continents, crossing deserts and going
to different countries on a bike, so I bought an Aprilia
Caponord (for those that don't know it, it's a giant traillie)
In reality I never got more than 300 miles from home LOL
It's important before spending loads of money on fettling your
bike for off road that you know exactly what type of riding your
going to be doing, when it comes to anything other than tarmac
even slightly different tyres will make a huge difference, of
course the only way to establish how you are going to ride for
sure is to get out there and do it, therefore I'll try to give
advice for a standard base configuration from which you can
adapt to your own needs
Listen to the experts
I must add at this point that I am certainly no expert off
roader, I do however have better knowledge than many on fettling
a CCM 644 for off road and I have persevered with it regardless
of the advice to "get a lighter bike" etc
I also credit a lot of my advice to Yoshi Adams (an ex CCM
enduro rider with many international wins) and to all my friends
who finally realised that they wasn't going to change my mind
and gave good advice on what might be needed.
Starting point
The starting point is fairly simple and easy, you just need a
standard set of off road rims with the required spacers and a
side stand longer than the supermoto version, plus of course
some new rubber, standard issue for the CCM 644 are Pirelli
MT21's, these are OK to start with but fairly useless if your
going to tackle and sloppy wet mud, they just don't seem to get
any grip, they are however fairly good on tarmac compared to
more focused off road tyres, though my personal preference is
for Continental TKC80’s as a dual sport tyre, they seem to cope
reasonably well off road and don’t get torn to pieces on road as
most other off road tyres do including MT21’s (it’s quite
worrying on a hot summers day to see the knobblies flying off
your tyres as you ride on the road)
Get some rim locks (1.6 for the front and 2.15 for the rear
(assuming you’ve got the standard CCM rims, check on the rims it
will have these figures stamped on them)), these will allow you
to run low tyres pressures (essential for any kind of grip off
road) they lock the tyre to the wheel rim, preventing it from
slipping round due to the lack of pressure, if you don't fit
them then don't try to run low pressures as the tyre will spin
on the rim and rip the valve stem from the tube
For more aggressive off road I'd recommend Pirelli Scorpion
Pro's, not very good on tarmac though (I have two sets of rims,
one with Pirelli's on and the other with TKC80's, the Pirelli
fitted rims also have a 50 tooth rear sprocket (you will need a
longer chain), I have a 14 tooth front sprocket permanently
fitted now (you will need to grind down the retaining plate for
this otherwise the chain will foul on it)
Get rid of those mirrors, they’ll be one of the first things to
break, especially when the rear tyre of the rider in front
chucks up a rock at 60mph (more on personal protective gear
later), you could also do with losing the indicators, as long as
you don’t have rear pillion pegs then indicators are not
required by law (if they are fitted though, they must be
working, ironic that you can’t be prosecuted for not having them
but you can be if you’ve got them and they don’t work).
Suspension
Get a feel for the bike before going to town on the suspension
Most likely the first thing you will need to alter is the
compression damping on the rear shock That’s the black knob on
the bottom of the rear shock), you will soon find this out when
your rear tyre starts hitting the number plate (usually
resulting in the need for a new plate), I have mine set to No7,
if I know I’m going to be doing some heavier drop off’s or jumps
then I’ll set it to No9 (the numbers are marked on the knob on
the shock)
Next will be the compression damping on the front (the screws
are accessed by removing the two black rubber bungs at the very
bottom of the front forks), again you notice the need for this
when it bottoms out at the end of a drop off or steep descent, I
have mine set to 9 clicks out (that is to turn screws fully
clockwise then turn them anti clockwise 9 clicks)
I’ve pretty much left the rebound damping as it was (at 11
clicks out from fully closed)
I won’t go into a full detailed description of what these
settings are all about here as it is a complicated subject and
is covered an many websites (WP and Ohlins etc have good guides
online)
Make sure that when adjusting the front fork settings that BOTH
forks are set the same.
Personal protection
It should go without saying that off road protection is
absolutely essential no ifs or buts
Falling off is inevitable (and in my case mandatory for good
riding fun)
Nearly always the first thing to go down is your knees, get some
knee and shin guards, there are many available from various
shops.
Good body armour is also a must, I guarantee that you will
regret it big time if you ride without it
Recently a young lady went out for a ride with us on some rocky
terrain, she was allegedly an experienced trail rider, but
without armour, she went home with a broken collar bone and 5
broken ribs, my personal preference is for a Knox body armour
suit as mine has coped extremely well, whatever you get, make
sure it’s of reasonable quality and that it covers your back,
shoulders, chest, elbows and forearms, remember the hazards off
road are different, you don’t often see a supermoto back tyre
throwing three inch rocks at you at 60mph
Hip protectors are also available
Boots:
Don’t be tempted to ride off road with your road boots, get some
good MX boots or enduro boots, these have batter protection from
the accidents you are likely to have, for example getting your
leg trapped under a red hot exhaust with ordinary boots on is
going to hurt big time
Choose wisely, you don’t have to pay a fortune, ask people you
know who are experienced
How much is your head worth ?
Get a good lid
An off road helmet is great as it is more open than a road lid,
you’ll be amazed at how hot you’re going to get riding off road
and that little bit of extra air helps enormously, my preference
is an Airoh Tyger (search on Google) it’s fairly cheap ACU gold
stickered and has a built in visor, the visor will close even
with goggles on, get some good goggles too, get double glazed
one’s as all the others will steam up meaning you’ll have to
take them off leaving your eyes vulnerable.
Fit your own tyres
and save the money, it's essential to learn as you WILL be doing
it in the field at some point
Everyone gets a puncture sooner or later, usually compression
punctures caused by a heavy hit on the tyre.
TIP:
Get 4mm heavy duty tubes fitted, get some old naff 4mm tubes off
a dealer, split then round the inner circumference and wrap then
round the outside of your new tubes (making a total of 8mm
thick) it's a complete bastard to fit them if you're not used to
it but since doing that I've never had a puncture, many trail
riders do the same
Tools list:
Always have tools to hand on the trail, the RAC don't like
driving over rocks to get to you so you'll be on your own
Tyre levers, spanners, screwdrivers, spare inner tube (21 inch
only as it can be used in the rear in an emergency)
A small hand pump
Only take what you need ie. make sure you take only the spanners
that fit your bike (a 9mm spanner is gonna be useless)
Take drink with you (no not a six pack of carlsberg you muppet
)
There's a good list on the
TRF website
Oh and of course the No1 essential bit of kit:
A CAMERA (it's getting lonely in the Tales from the Trail
section
)
Cupid Stunt
Scottoiler
On the 644 suzi engined model
you need to ensure the vacuum hose of the Scottoiler is fitted
to the carb side of the one way valve (black and orange thingy)
on the grey hose. Otherwise you'll go back to the bike and keep
finding nice pools of oil underneath the chain. You live and
learn.

Chris644
If
you do decide to go off road:
Grease up all electrical connections, seal off the starter
solenoid (water get in and corrodes the terminals), remove the
mirrors but most of all have fun (hope I'm not teaching my
grandmother to suck egss, but I wish someone had told me that
stuff)
Ultimately it's what te bike was built for, the supermoto
version wa simply a way to boost sales (not knocking it, I'm
just saying that it will take a real pounding without suffering)
If you've got rear footpegs then you need to leave the
indicators on, otherwise get them off too.
My suspension setting on the rear is No 9 (very stiff
compression) without this you'll bounce all over the place and
you'll also lose your number plate real fast, obviously that
setting is ideal for me, you'll have to experiment with yours to
find out, 7 should be a good starting point.
Also
get some hand guards
There are two types "Bark Busters" with metal re-enforcement and
"Basic Handguards" with a lighter bike it's best to have the
re-enforced type but the extra weight of the CCM when it crashes
will buckle the metal which will cause them to foul the levers
so I switched to the all plastic one's as it saves me hours
straightening them out every time
As
for tyres:
I prefer Pirelli Scorpion Pro's, they are road legal (amazingly)
though not very good on tarmac, but get me to where I want to go
(just don't give it too much stick on tarmac as you'll wear
those babies out in a very short time)
The main reason for the larger rear sprocket is to allow better
throttle control, without it the bike will tend to want to run
away too fast on more technical stuff, usually on a steep rocky
ascent when it slips a little, you give it some more throttle
then it suddenly finds grip, a lot of smaller engine bikes don't
have the power to propel it forwards too hard and even if they
have the power, the turn of speed is less with big gearing,
bottom line, it's far more controllable.
Oh
yes, I nearly forgot

Rim clamps/ Rim Locks are eassential, to prevent too much
slipping and sliding you need to run low tyre pressures (about
14 front and 12 rear, depending on terrain) without rim locks
the tyre will stay still while the wheel rim spins frantically,
resulting in a ripped out valve and flat tyre.
Cupid Stunt
Did
you know that:
The rear fender, and side panels are the same as 96-98 Yamaha
YZ250 (That's how I got my black ones)
The front brake light switch is common on many scooters
The front brake lever is the same as the above mentioned YZ
The clutch lever is the same as some Ducati's (I can't remember
which models and years)
The brake pads, and entire front calliper assembly are the same
as a KTM LC4's
The same thing is true for the rear brake calliper.
Mickey
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